Application Guide

Off-Grid Microinverter Load Sizing: Continuous Power Is Only the Start

A project checklist for running watts, startup surge, power factor, battery limits, load priority and recovery behavior.

TMG Technical Team

TMG Technical Team

Applications Engineering

3 min read Reviewed September 25, 2025
Off-Grid Microinverter Load Sizing: Continuous Power Is Only the Start

An off-grid output should not be selected by adding appliance nameplate watts alone. Motors, compressors, pumps, transformers and electronic power supplies can demand startup current or behave poorly with a weak source. Battery and PV availability also determine how long the load can operate.

The APLV Series includes an independent off-grid output in compatible designs. Treat it as a controlled microgrid interface, not as an unlimited substitute for the public grid.

Build a time-based load schedule

List every intended load with running power, startup or inrush information, power factor where relevant, duty cycle, operating hours and whether loads can start together. Use manufacturer data or measured profiles from appropriate instruments; do not invent a universal surge multiplier.

Separate critical loads from discretionary loads. This allows load shedding before a low battery causes the entire output to stop.

Check four capacity limits

  1. Continuous inverter output: combined steady load under the expected temperature.
  2. Short-duration overload or surge: magnitude and duration compared with documented capability.
  3. Battery discharge: BMS current, voltage sag and state of charge.
  4. Available energy: usable battery energy after limits and losses, plus expected PV contribution.

A system can pass the watts check and still fail when battery voltage drops during a motor start.

Examine load quality

Ask whether the load is inductive, capacitive, rectifier-based or sensitive to interruption. Record required voltage and frequency tolerance. Some equipment has a low running wattage but high inrush; other devices produce high harmonic current or reset during a short transfer.

Load Data to obtain Design response
Refrigerator/compressor Locked-rotor or startup profile Verify surge and restart delay
Pump Motor type and head condition Review start method
LED driver Inrush and quantity Avoid simultaneous energization
Router/controller Ride-through requirement Consider dedicated reserve
Heater Continuous watts and duty Energy, not surge, dominates

Define recovery behavior

Document what happens after overload, low battery, overtemperature and a communications failure. Confirm whether restart is automatic or manual, whether loads reconnect in stages and how the operator sees the fault.

Coordinate with the battery and PV design

Use the battery matching checklist for voltage, BMS and cable limits. Then model a low-solar case rather than assuming PV output equals module nameplate. State the reserve state of charge and acceptable runtime.

The Micro Generation System can support lightweight deployment scenarios, but final electrical specifications remain project configured. Send the load schedule, startup data, battery documents, PV design and required autonomy through TMG Contact. A useful proposal identifies excluded loads and operating rules as clearly as supported loads.

Project Support

Turn the reading into a workable configuration.

Send your module datasheet, target market and operating requirements. We will help narrow down the suitable platform.